Metal stamping automotive provider in 2025: When designing threads, consider the depth and pitch carefully. Deep threads may require specialized tooling, while very fine threads can be challenging to machine accurately. Consulting threading standards and working closely with your machinist can ensure optimal results. Tooling Considerations In CNC Machining – Choosing the right tools and understanding their impact on the machining process is vital for achieving precision and efficiency in CNC machining. Here are key factors to consider when selecting and maintaining tools for optimal performance. Tool Selection – The choice of tools significantly impacts the CNC machining process. End mills, drills, taps, and other cutting tools come in various shapes and sizes, each suited for specific tasks. Selecting the right tool for the material and design is crucial for achieving the desired finish and accuracy. Discover even more info on automotive metal stamping.
Design for Manufacturability (DFM) – Design for Manufacturability (DFM) principles aim to simplify production and reduce costs. By considering the manufacturing process during the design phase, you can create parts that are easier and more economical to produce. Minimize the Number of Setups: Reducing the number of setups required for machining a part can save time and money. Design your parts in a way that allows multiple features to be machined in a single setup. This approach minimizes the need for repositioning, which can introduce errors and increase machining time.
Tungsten steel has the characteristics of high hardness, high wear resistance, and high corrosion resistance, and is suitable for producing high-precision, high-quality molds. The hardness of tungsten steel can reach HRC60~67, which can maintain the accuracy and dimensional stability of the mold. In high-temperature and high-pressure working environments, tungsten steel molds are not easily damaged and have more outstanding wear resistance, which can maintain the long life and stable performance of the mold. See additional details on https://www.dgmetalstamping.com/.
Progressive die: In one stroke, different processes are completed at different positions of a set of molds, that is, a set of molds is used to complete the stamping process of products. Each stroke of the mold can stamp out one or more products. It is suitable for mass production, product processing with relatively complex shapes and requiring multiple processes to complete. Features: High degree of automation, enabling unmanned production. The mold has a long life, can reduce assembly errors and improve the dimensional accuracy of the parts. Advantages: high production efficiency and fast processing speed. The product quality is good because the movement trajectory and speed of the material are relatively stable, ensuring the accuracy and consistency of the product. Save materials and reduce material waste and loss.
Material Selection – Selecting the right material is crucial for CNC machining. Metals like aluminum, steel, and titanium are popular due to their strength and machinability. Plastics such as ABS and polycarbonate are also commonly used for their ease of machining and lightweight properties. Composites can offer unique advantages but might require special considerations due to their structure. Material properties like hardness, tensile strength, and thermal stability affect how they can be machined. For instance, harder materials may require slower machining speeds and more robust tooling, while softer materials can be machined more quickly but might necessitate careful handling to avoid deformation.
Our metal stamping production is from a wide spectrum of materials, which include cold-rolled steel, stainless steel, brass, aluminum, copper, iron etc., We manufacture high-quality parts and components for the agricultural, alternative energy, home appliance, automotive, engine components, heavy equipment, furniture, material handling, power transmission and railroad industries. We work with materials that range in thickness from 0.1mm up to 5.0mm , and die configurations that range from the simple to complex in design nature. These factors guide us to determine which punch press will be used for production from our numerous options. Press capacities range from 25-ton to 220-ton stamping machines. Single stamping terminal monthly maximum capacity is 30 million pieces, shrapnel is 5 million pieces. At present, the utilization rate of equipment stamping equipment is 60%.
In order to achieve the high quality requirements of customers with zero defects, we have introduced 5 sets of CCD automatic inspection equipment to directly realize the visual inspection and size inspection during production. Quality management system fully complies with IATF16949:2016. The quality is analyzed and monitored through five factors:man, machine, material, method and environments. Through the use of various tools that include PPAP, CP, FEMA and SPC, we continually and successfully guarantee that our commitments to you are met. We have also integrated these tools with some other quality processes to ensure added value and excellence.